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UD40 LED line-type UV curing system

  • UD40 LED line-type UV curing system

Strongest UV intensity class for air-cooled line type LEDs in the industry

There are types of UV curing systems with two different wavelengths (365nm and 385nm) available:

  • UV intensity of 4,600mW/cm2 with a wavelength of 385nm and an irradiation distance of 10mm
  • UV intensity of 4,200mW/cm2 with a wavelength of 365nm and an irradiation distance of 10mm

No water-cooling equipment necessary because the unit is fan-cooled. The compact equipment makes installation easy.

Multiple sizes available

Six sizes are available for use in various applications.

Compact size makes installation easier

The compact equipment can be installed in narrow spaces and thus provides greater flexibility when it comes to choosing an installation location.

Why is the UV intensity high?

Reason 1: The LEDs’ capabilities are maximized by the cooling structure.

Reason 2: A high light density is achieved thanks to the compact design. Furthermore, the design also enables long-distance irradiation.

Flexible UV irradiation patterns

The UV irradiation can be controlled separately for each block in the head. This allows to emit UV irradiation according to the shape of the workpiece and also reduces the power consumption because LEDs can be turned OFF in the area where UV irradiation is not needed.

 

The example shows the difference between two UV irradiation patterns using 6 blocks for type A (large workpiece) and 4 blocks for type B (small workpiece). By turning off block 1 and 6 for type B, the power consumption is reduced by one third.

Stable UV irradiation

  • No more resin curing defects or insufficient curing of adhesives
  • Temperature feedback control
  • Provides UV irradiation accuracy within ±5% (at 80% UV intensity setting).

Generally, an increase in LED temperature reduces the UV irradiation output. However, the UD40 series employs a Panasonic original head-cooling mechanism to suppress temperature increases. In addition, a temperature sensor is built into the head to constantly monitor and feed back temperature information. This leads to an excellent UV irradiation stability within ±5% for an output of up to 80%. This is ideal for high-quality, precise adhesion applications.

Typical characteristics (an ambient temperature of 25°C)

External access control

A PLC or another external device can be used to control the UV irradiation.

The duration of the UV irradiation can be limited.

Operating time and temperature display functions

The number of hours of lighting is counted for each LED block in the head. When a specific number of hours is reached, the LED replacement period is indicated through the controller's external output and panel display. In addition, because the head has a built-in temperature sensor, the LED temperature during operation can be displayed. If an abnormal temperature is detected, the controller sends a warning through its external output and panel display. These functions ensure safety and improve productivity.

Long-life, economical LEDs

The UV curing system with LEDs features an extremely long light-source life span compared to the lamp-type curing system. While the estimated life span of a lamp is 1,500 hours, the estimated life span of the LED is 15,000 hours (at an ambient temperature of +25°C).

Furthermore, unlike the lamp type that remains on at all times, the LED type can be turned on only when UV irradiation is needed. If the irradiation on/off time ratio is 1:4 (process takt time = 5, irradiation time = 1), this calculates to a life span of approximately 75,000 hours (at an ambient temperature of +25°C), which can drastically reduce running cost and maintenance man-hours.

Low power consumption at 100W per LED

Even when six blocks in a single head are turned on, the maximum power consumption is 650W (at 200V AC). This effectively reduces power consumption and CO2 emission. Since less heat is generated than with the lamp type, even when the UV curing system is used in a small clean room, the increase in room temperature is small. This reduces the power needed for air conditioning.

Eco product compliant with CE, RoHS, etc.

Unlike lamps, LED heads do not contain mercury. UD40 conforms to CE Marking regulations, the RoHS Directive, and Management Methods for Controlling Pollution by Electronic Information Products (China RoHS), ensuring environmentally safe use.

Advantages of switching from lamp to LED type

  • Long-term light source
  • Space-saving
  • No exhaust air duct required
  • Power saving

Advantages of switching from a connected spot-type to a line-type curing system

  1. Typical example of the UV intensity distribution of a spot-type curing system
  2. ANUJ6180 (standard type) + ANUJ6450S (wavelength: 365nm, irradiation distance 20mm)
  3. Typical example of the UV intensity distribution of a the line-type curing system UD40
    - High UV intensity
    - Long distance irradiation is also possible
    - Improvement in the uniformity of the UV intensity
  4. UD40 (No. of blocks: 2, wavelength: 365nm, irradiation distance 30mm)

Applications

Product Feature

Curing of adhesives, inks, or coatings on touch panels or circuit boards

Product Feature

Curing of printing on aluminum condenser

Product Feature

Curing of hard coat on molded products and cases

Applications

Product Feature

Curing of coating on molded products and films (1. UV film, 2. Inner decorative film, 3. Plastic coating)

Product Feature

Curing of coating on building materials and woodwork

Product Feature

Needle bonding

Applications

Product Feature

Removable curing of dicing tape

Product Feature

Curing of coating on printed circuit boards

Product Feature

Bonding and sealing of automotive connectors

With single head

Head Controller Part number
No. of blocks No. of control units No. of power supplies Head Controller
Wavelength: 365nm Wavelength: 385nm
1 1 1 ANUD4A111 ANUD4B111 ANUD4S10
2 ANUD4A211 ANUD4B211 ANUD4S20
3 ANUD4A311 ANUD4B311 ANUD4S30
4 2 ANUD4A411 ANUD4B411 ANUD4S40
5 ANUD4A511 ANUD4B511 ANUD4S50
6 ANUD4A611 ANUD4B611 ANUD4S60

With dual head

Head Controller Part number
No. of blocks No. of control units No. of power supplies Head 1 Head 2 Controller
Head 1 Head 2 Wavelength: 365nm Wavelength: 385nm Wavelength: 365nm Wavelength: 385nm
1 1 1 2 ANUD4A111 ANUD4B111 ANUD4A111 ANUD4B111 ANUD4S11
2 ANUD4A211 ANUD4B211 ANUD4S12
3 ANUD4A311 ANUD4B311 ANUD4S13
4 3 ANUD4A411 ANUD4B411 ANUD4S14
5 ANUD4A511 ANUD4B511 ANUD4S15
6 ANUD4A611 ANUD4B611 ANUD4S16
2 1 2 ANUD4A211 ANUD4B211 ANUD4A111 ANUD4B111 ANUD4S21
2 ANUD4A211 ANUD4B211 ANUD4S22
3 ANUD4A311 ANUD4B311 ANUD4S23
4 3 ANUD4A411 ANUD4B411 ANUD4S24
5 ANUD4A511 ANUD4B511 ANUD4S25
6 ANUD4A611 ANUD4B611 ANUD4S26
3 1 2 ANUD4A311 ANUD4B311 ANUD4A111 ANUD4B111 ANUD4S31
2 ANUD4A211 ANUD4B211 ANUD4S32
3 ANUD4A311 ANUD4B311 ANUD4S33
4 3 ANUD4A411 ANUD4B411 ANUD4S34
5 ANUD4A511 ANUD4B511 ANUD4S35
6 ANUD4A611 ANUD4B611 ANUD4S36
4 1 3 ANUD4A411 ANUD4B411 ANUD4A111 ANUD4B111 ANUD4S41
2 ANUD4A211 ANUD4B211 ANUD4S42
3 ANUD4A311 ANUD4B311 ANUD4S43
4 4 ANUD4A411 ANUD4B411 ANUD4S44
5 ANUD4A511 ANUD4B511 ANUD4S45
6 ANUD4A611 ANUD4B611 ANUD4S46
5 1 3 ANUD4A511 ANUD4B511 ANUD4A111 ANUD4B111 ANUD4S51
2 ANUD4A211 ANUD4B211 ANUD4S52
3 ANUD4A311 ANUD4B311 ANUD4S53
4 4 ANUD4A411 ANUD4B411 ANUD4S54
5 ANUD4A511 ANUD4B511 ANUD4S55
6 ANUD4A611 ANUD4B611 ANUD4S56
6 1 3 ANUD4A611 ANUD4B611 ANUD4A111 ANUD4B111 ANUD4S61
2 ANUD4A211 ANUD4B211 ANUD4S62
3 ANUD4A311 ANUD4B311 ANUD4S63
4 4 ANUD4A411 ANUD4B411 ANUD4S64
5 ANUD4A511 ANUD4B511 ANUD4S65
6 ANUD4A611 ANUD4B611 ANUD4S66

Product components

  1. Head for 1 to 3 blocks
  2. Head for 4 to 6 blocks
  3. Control unit
  4. Power supply

 

UV curing systems with one head

No. of head blocks No. of control units No of power supplies
1 to 3 1 1
4 to 6 1 2

UV curing systems with two heads

No. of blocks in head 1 No. of blocks in head 2 No. of control units No of power supplies
1 to 3 1 to 3 1 2
1 to 3 4 to 6 1 3
4 to 6 1 to 3

Common specifications for all heads

Wavelength: 365nm ANUD4A111 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611
Wavelength: 385nm ANUD4B111 ANUD4B211 ANUD4B311 ANUD4B411 ANUD4B511 ANUD4B611
Number of blocks 1 2 3 4 5 6
Light source Wavelength 365nm ±10nm
Wavelength 385nm ±10nm
Peak irradiation intensity (see note) Irradiation distance: 10mm 4,200mW/cm2 (wavelength: 365nm) / 4,600mW/cm2 (wavelength: 385nm)
Irradiation distance: 30mm 2,300mW/cm2 (wavelength: 365nm) / 2,600mW/cm2 (wavelength: 385nm)
Effective irradiation width (see note) Irradiation distance: 10mm 36mm 108mm 180mm 252mm 324mm 396mm
Irradiation distance: 30mm 16mm 88mm 160mm 232mm 304mm 376mm
Estimated head life expectancy (see note) 15,000 hours (70% for initial UV intensity)
Ambient temperature / humidity 0 to +35°C / 30 to 85% RH (no dew condensation or icing allowed)
Storage temperature / humidity -10 to +60°C / 30 to 85% RH (no dew condensation or icing allowed)
Cooling method Fan-forced air cooling
Outer finishing Matte black painting

Common specifications for the controller

Part number ANUD4S_
Input supply voltage 200 - 240V AC
Input supply frequency 50 - 60Hz
Connection of AC power supply Terminal block (terminal block screw diameter: ø 4mm. Prepare a separate AC power supply cable with a diameter appropriate for the maximum input current.)
No. of irradiation program patterns 32 patterns (selection via touch screen)
Display, setting, operation Via touch screen
External control Type Parallel I/O (37-pin, sub-D connector, separate cable needed for connection)
External input LED lighting, program selection, LED block individual lighting, local or remote selection, external emergency stop
External output Equipment power ON, irradiation preparation complete, irradiating, alarm, error, main unit emergency stop
Dimming control 50 to 100% (in increments of 1%, selection via touch screen)
LED temperature feedback A function that senses the temperature of the LED head section and maintains constant UV intensity
Ambient operating temperature / ambient operating humidity 0 to +35°C / 30 to 85% RH (no dew condensation or icing allowed)
Storage temperature / storage humidity -10 to +60°C / 30 to 85% RH (no dew condensation or icing allowed)
Cooling method Control unit: fanless natural air cooling
Power supply: fan-forced air cooling
Configuration Control unit and up to 4 power supplies for LED lighting are shipped in separate boxes
Outer finishing Matte black painting
Accessories Control unit Power key, 37-pin, sub-D connector
Power supply Signal cable (1m), AC connection cable (1m), LED head connection cable (5m)

Specifications for single-head curing systems

  1 2 3 4 5 6
Head part no. Wavelength: 365nm ANUD4A111 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611
Wavelength: 385nm ANUD4B111 ANUD4B211 ANUD4B311 ANUD4B411 ANUD4B511 ANUD4B611
Controller part no. ANUD4S10 ANUD4S20 ANUD4S30 ANUD4S40 ANUD4S50 ANUD4S60
No. of control units 1
No. of power supplies 1 2
Maximum input current 1A 2A 3A 4A 5A 6A
Maximum power consumption 150W 250W 350W 450W 550W 650W
Weight (excluding connector and cables) Head 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.

Specifications for dual-head curing systems (combinations of 1 to 6 blocks in head 1 and 1 to 3 blocks in head 2)

  Number of blocks (head 1)
1 2 3 4 5 6

Number of blocks

(head 2)

1 Controller part no. ANUD4S11 ANUD4S21 ANUD4S31 ANUD4S41 ANUD4S51 ANUD4S61
No. of control units 1
No. of power supplies 2 3
Maximum input current 2A 3A 4A 5A 6A 7A
Maximum power consumption 250W 350W 450W 550W 650W 750W
Weight (excluding
connector and cables)
Head 1 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Head 2 1.3kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.
Power supply 3 10kg approx.
2 Controller part no. ANUD4S12 ANUD4S22 ANUD4S32 ANUD4S42 ANUD4S52 ANUD4S62
No. of control units 1
No. of power supplies 2 3
Maximum input current 3A 4A 5A 6A 7A 8A
Maximum power consumption 350W 450W 550W 650W 750W 850W
Weight (excluding
connector and cables)
Head 1 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Head 2 1.8kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.
Power supply 3 12kg approx.
3 Controller part no. ANUD4S13 ANUD4S23 ANUD4S33 ANUD4S43 ANUD4S53 ANUD4S63
No. of control units 1
No. of power supplies 2 3
Maximum input current 4A 5A 6A 7A 8A 9A
Maximum power consumption 450W 550W 650W 750W 850W 950W
Weight (excluding
connector and cables)
Head 1 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Head 2 2.3kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.
Power supply 3 14kg approx.

Specifications for dual-head curing systems (combinations of 1 to 6 blocks in head 1 and 4 to 6 blocks in head 2)

  Number of blocks (head 1)
1 2 3 4 5 6
Number of blocks
(head 2)
4 Controller part no. ANUD4S14 ANUD4S24 ANUD4S34 ANUD4S44 ANUD4S54 ANUD4S64
No. of control units 1
No. of power supplies 3 4
Maximum input current 5A 6A 7A 8A 9A 10A
Maximum power consumption 550W 650W 750W 850W 950W 1,050W
Weight (excluding
connector and cables)
Head 1 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Head 2 3.0kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.
Power supply 3 14kg approx.
Power supply 4 10kg approx.
5 Controller part no. ANUD4S15 ANUD4S25 ANUD4S35 ANUD4S45 ANUD4S55 ANUD4S65
No. of control units 1
No. of power supplies 3 4
Maximum input current 6A 7A 8A 9A 10A 11A
Maximum power consumption 650W 750W 850W 950W 1,050W 1,150W
Weight (excluding
connector and cables)
Head 1 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Head 2 3.5kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.
Power supply 3 14kg approx.
Power supply 4 12kg approx.
6 Controller part no. ANUD4S16 ANUD4S26 ANUD4S36 ANUD4S46 ANUD4S56 ANUD4S66
No. of control units 1
No. of power supplies 3 4
Maximum input current 7A 8A 9A 10A 11A 12A
Maximum power consumption 750W 850W 950W 1,050W 1,150W 1,250W
Weight (excluding
connector and cables)
Head 1 1.3kg approx. 1.8kg approx. 2.3kg approx. 3.0kg approx. 3.5kg approx. 4.0kg approx.
Head 2 4.0kg approx.
Control unit 10kg approx.
Power supply 1 10kg approx. 12kg approx. 14kg approx.
Power supply 2 - 10kg approx. 12kg approx. 14kg approx.
Power supply 3 14kg approx.
Power supply 4 14kg approx.

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